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All Process Validation questions

Question 5 of 6 Advanced Concept

What is the connection between critical process parameters and product attributes?

Short answer

A critical process parameter is a process variable whose variability can affect a critical quality attribute and therefore needs an appropriate level of control.

Why

Start with patient-relevant and product-relevant quality attributes such as purity, potency or glycosylation profile for a biologic. Use experimental designs and prior process knowledge to understand which parameters influence them, including interactions and time dependence. A chromatography load or elution condition may affect impurity removal, but the criticality conclusion requires evidence and scientific rationale rather than merely a strong correlation in a small dataset.

Establish operating and control ranges, monitoring and a plan for excursions. Not every logged variable is a CPP, and a parameter may be critical only under certain material conditions or process stages. Maintain documented relationships as knowledge grows.

An acceptable final product measurement should not obscure a process mechanism that could fail in future lots.

Common mistakes

  • Labeling every monitored sensor as critical without linking its variability to a quality attribute