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All Laboratory Automation questions

Question 5 of 6 Intermediate Scenario

How would you evaluate carryover across a robot workflow?

Short answer

Carryover testing places high-concentration material before blanks or low-concentration samples and measures unintended signal downstream. Test the complete workflow, not only the pipette.

Why

Create a challenge sequence that includes the most demanding reagent or analyte, then one or more blanks at relevant positions. Repeat across tips, channels, deck areas and wash or tip-change conditions. Quantify blank response against the previous high sample and the assay detection threshold using predefined criteria.

Include negative controls, contamination controls and blanks before high samples to distinguish background from carryover. If the signal appears only after a high sample, investigate droplet formation, reused tips, wash efficiency, aerosols, mixing and shared surfaces. Evaluate plate order and any cross-contamination from adjacent wells.

For sensitive PCR, trace nucleic acid contamination separately from liquid volume error. A passing mean blank may hide one contaminated channel, so analyse worst-case locations as well as summary statistics.

Common mistakes

  • Checking only blank average signal and missing a single contaminated well or channel